Technical Knowledge Center — 10 Articles
Technical articles written by engineers, for engineers. Helping procurement teams and machine operators make informed decisions about EDM consumables, tooling, and processes.
The science behind reinforced composite coated wire — how CuZn35 + gamma-phase zinc coating increases throughput by 30%+ with fewer wire breaks.
Technology ComparisonComprehensive comparison of accuracy, consumable costs, and when to use each process for your parts.
Consumables GuideCuZn37 vs CuZn40, wire diameters, tensile strength — what matters for cut quality and breakage rate.
MaintenanceHow to choose the right filter for Mitsubishi, Sodick, FANUC, and CHMER machines. Replacement signs.
TroubleshootingWire breakage is the #1 cause of WEDM downtime. This guide covers every common cause and solution.
Tooling & WorkholdingPractical comparison of the two dominant EDM workholding systems for your shop.
MaintenanceHow to manage WEDM dielectric fluid for optimal cutting — resistivity, filtration, resin replacement.
Cost OptimizationHow to save 20-35% on consumables without sacrificing quality — wire, filters, resin, and contacts.
MaintenanceInspection intervals, wear patterns, and when to replace diamond wire guides.
FundamentalsWhat EDM is, how it works, the three EDM types, and what consumables you need to get started.
Custom EngineeringHow custom workholding pays for itself — real ROI cases from aerospace and automotive.